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Strategic Maintenance Planning

Overview:

Introduction:

This training program offers essential insights into modern maintenance management strategies and their impact on business performance.

Program Objectives:

At the end of this program, participants will be able to:

  • Gain an understanding of the critical contribution to be made by maintenance to the achievement of business objectives.

  • Learn how to establish a strategic framework for effective maintenance management.

  • Understand the roles, processes, and procedures to ensure organizational effectiveness.

  • Learn to establish parameters for the measurement of management and technical performance on all organizational levels.

  • Improve overall equipment performance, while ensuring long term asset health.

Targeted Audience:

  • Operations Managers.

  • Maintenance Managers.

  • Engineering Managers.

  • Continuous Improvement Leaders.

  • Maintenance Engineers.

  • Reliability Engineers.

  • CMMS Implementation Project Leaders.

Program Outlines:

Unit 1:

Maintenance Objectives and Strategy:

  • Changes of relevance to Maintenance.

  • Role of Maintenance in Modern Business.

  • Reducing Costs and Improving Performance.

  • What is the true Downtime Cost? Maintenance Cost and Value.

  • Bottom-line Benefits.

  • Maintenance evolution - history and modern thinking and Brief Historical Overview of Maintenance.

  • Maintenance Types and Maintenance Plan.

  • World-Class Reliability and Maintenance.

Unit 2:

World-class Standards - Comparing Your Plant With The Best:

  • Benchmarking and Maintenance Performance Assessment.

  • Maintenance Self-Assessment.

  • Managing and Measuring progress to Excellence.

  • Overall Equipment Effectiveness.

Unit 3:

Implementing New Management Approaches:

  • Failure Management Programme (RCM).

  • Total Productive Maintenance (TPM).

  • Life-Cycle Costing.

  • Getting the best from your CMMS.

  • Computerized Maintenance Management.

  • Why CMMS Implementation Fail.

Unit 4:

Optimizing Maintenance Organization (1):

  • Operations Excellence.

  • Operations + Maintenance = Production.

  • Can Operations Manage Maintenance?

  • A Driving Lesson for Operations and Maintenance.

Unit 5:

Optimizing Maintenance Organization (2):

  • 70/30 Phenomenon.

  • Contract Maintenance or not?

  • Maintenance Management Legends.

  • A Framework for Achieving Best Practice in Maintenance.

  • Case Studies.

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