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Oil and Gas Technology
Propane Refrigeration Management Essentials
Overview:
Introduction:
This training program offers practical guidance on operating, troubleshooting, and maintaining propane-based refrigeration systems. Participants learn essential skills and knowledge to ensure efficient and reliable system performance in industrial applications.
Program Objectives:
At the end of this program, the participants will be able to:
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Understand refrigerator propane properties and their relevance in refrigeration systems.
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Analyze the impact of heat transfer factors on the performance of propane refrigeration systems.
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Design and configure propane refrigeration systems effectively.
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Operate and control propane refrigeration systems efficiently.
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Implement maintenance procedures to ensure the reliability and longevity of propane refrigeration systems.
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Enhance the efficiency of propane refrigeration systems through optimization strategies.
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Troubleshoot issues and resolve challenges encountered in propane refrigeration systems effectively.
Targeted Audience:
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Operation engineers and supervisors.
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Process engineer.
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Maintenance engineer and supervisors.
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Managers and team leaders.
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Design engineer.
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Operators and SR. Operators.
Program Outline:
Unit 1:
Fundamentals:
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Introduction to Refrigeration, including basic principles and applications.
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Understanding propane properties and its role in refrigeration systems.
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Heat transfer mechanisms involved in refrigeration processes.
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Overview of refrigeration systems and their components.
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Explanation of the basic refrigeration cycle and its operation.
Unit 2:
Design, Operation, and Control of Propane Refrigeration System Components Cycle:
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Explanation of typical single and multi-stage refrigeration cycles.
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Understanding the function of propane surge drums and pump loading.
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Overview of expansion valves and their role in refrigeration systems.
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Introduction to propane chillers and economizers in refrigeration processes.
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Explanation of propane condensers and their operation in refrigeration cycles.
Unit 3:
Propane Refrigeration Centrifugal Compressor:
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Introduction to centrifugal compressor principles and typical configurations.
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Understanding the operation of centrifugal compressors, including multi-stage variants.
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Explanation of compressor components such as casings, rotors, and guide vanes.
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Overview of compressor cooling, lubrication, and seal oil systems.
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Discussion on compressor drivers, couplings, controls, performance, and safety devices.
Unit 4:
Propane Refrigeration Reciprocating Compressor:
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Introduction to reciprocating compressor principles and gas compression.
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Explanation of typical reciprocating compressor designs and piston operation.
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Overview of compression unit components and compressor operation.
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Understanding compressor valves, cylinders, lubrication systems, and drive units.
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Explanation of compressor types including balanced-opposed, integral, and multi-stage units.
Unit 5:
Propane Refrigeration Troubleshooting and Improve Efficiency:
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Indicators and checks for diagnosing refrigeration system issues.
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Operating checks and troubleshooting methods for resolving operational problems.
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Overview of refrigeration system controls, applications, and factors affecting operation.
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Strategies for solving fouling problems and improving system efficiency.
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Discussion on maintenance types, maintenance plans, and preventive measures for refrigeration systems.