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Rotating Equipment Optimization with Continuous Reliability Improvement CRI

Overview:

Introduction:

This program is designed to provide delegates with a comprehensive understanding of how to use a combined predictive and preventive maintenance approach coupled with proper failure monitoring to achieve maximum reliability and performance from rotating equipment.

Program Objectives:

At the end of this progranm, participants will be able to:

  • Apply the proven methodologies and templates which are introduced.

  • Focus on key areas of reliability.

  • Understand the nature of failure and how this affects the performance of rotating equipment.

  • Make the right maintenance choices for strategic equipment.

  • Reduce the impact of plant downtime.

  • Unlock the true potential of all of their people.

Targeted Audience:

  • The operation, Technical Production & Service Professionals.

  • Technical Professionals responsible for maintenance and repair of equipment.

  • Professionals involved in inspection and reliability.

  • Technical Professionals dealing with risk assessment and integrity analysis.

  • Technicians dealing with regulating and metering and other measurements.

Program Outlines:

Unit 1:

Understanding The Link Between Reliability and Competitive Advantage:

  • Definition of Reliability.

  • Reliability metrics.

  • Strategic Importance of Reliability.

  • Assessing current performance.

  • Making the right strategic choices.

Unit 2:

Using Reliability Modeling to Establish Inherent Reliability:

  • Basic modeling building blocks.

  • Deterministic models.

  • Probabilistic models.

  • Markov chains.

  • Monte Carlo models.

Unit 3:

Understanding The Nature of Failures to Make The Best Response:

  • Origins of failure and its types.

  • Six common patterns.

  • Analyzing failure patterns.

  • Weibull analysis.

  • Maintenance tasks.

Unit 4:

Optimising Your Failure Management to Ensure That Maintenance is Cost-Effective:

  • Risk assessment & criticality.

  • Equipment functions.

  • Functional failures.

  • Failure modes and effects analysis and consequences.

  • Maintenance task selection.

  • Producing a practical maintenance plan.

Unit 5:

Setting Up a Continuous Reliability Improvement Process to Improve Performance:

  • Assessing the improvement potential versus the costs.

  • Obtaining senior management support.

  • Establishing the project framework.

  • Technical aspects.

  • Human considerations.

  • Likely results.

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